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The Sector Skills Council for Science, Engineering and Manufacturing Technologies

Significant Returns on Government Skills Investment

Investment in engineering and science skills can pay back five fold – that was the message for Secretary of State John Denham from skills council Semta today.

The Secretary of State for Innovation, Universities and Skills Rt Hon John Denham MP heard about the measurable differences Semta skills interventions have made directly from employers at a House of Lords showcase event.

DIUS has given the science, engineering and manufacturing sector access to £65million in a skills funding compact to improve competitiveness so the Secretary of State was keen to hear what kind of return on investment he could expect.

Semta chief executive Philip Whiteman explained that through Semta’s Productivity and Competitiveness (PAC) approach companies went through a process linking training to organisational and operational changes which yielded increased productivity that could be measured on the bottom line. The training also provided employees with sustainable skills such as Business Improvement Techniques (B-IT) and supported government targets to improve qualification levels in this strategic sector.

Pilots in the West Midlands region found that with government seed funding of £18,000, companies achieved an average of £94,000 in profit improvement in a single year – a five fold payback.  Rolled out to just 50 companies in each English region, this approach could reap a £42 million sustainable improvement in profit and 2,400 B-IT trained employees. Moreover B-IT programmes managed by Semta’s new National Skills Academy for Manufacturing have already produced around £2.7 million in savings across eight companies.

Secretary of State for Innovation, Universities and Skills John Denham said:

“Investment in skills pays dividends for individuals, companies and industries, and I congratulate Semta on its admirable record of working with government and individual firms to deliver the world-class training the sector needs to succeed. 

“This Government, in partnership with Semta,  will go further to make sure companies get the training they need, when they need it.  Through an improved, flexible Train to Gain service and a national strategy for manufacturing, delivering even more high-quality apprenticeships as well as higher level skills, we’ll not just recruit the brightest and best, but ensure that those already in employment have every opportunity to develop their potential.”

Said Philip Whiteman: “Manufacturing is alive and well in the UK having made 50% productivity gains in the last 10 years. It makes a £150 billion a year contribution to the economy so skills investment is vital to overcome the hard to vacancies currently costing the UK £800 million per year in lost productivity. With an aging workforce coming up to retirement, our sector needs 38,000 new skilled employees every year for the next six years. As that’s three times more than the number of young people joining the sector, we need also to reskill our current workforce.

“So we are focusing our compact on return on investment by giving employers the skills they need. This training will give measurable economic benefit, technical skills, management and leadership, and increased numbers of apprenticeships.”

Among the companies presenting to John Denham were Jackson Keay of Nottingham which supplies gas cylinders and other pressured containers. The company implemented lean manufacturing using B-IT and leadership NVQs. The result is that employee attendance is up from 67% to 96%, delivery lead time is down from three weeks to five days, productivity is up by 40% and delivery schedule adherence is up by almost 25% to over 98%. As a result, their turnover increased from £2.3m in  2006 to £3.5 million in 2007 and employees received pay increases  of 5% in 2007 and 7.5 % this year to reward their efforts.

Said Jackson Keay group operations director Neil Bradshaw: “Semta’s support made all the difference. We have diversified our product mix and become less reliant on individual customers. And we continue to improve, winning business from competitors through our improved our reputation for diversification and fast turn around.”

The event also featured a preview of the National Skills Academy for Manufacturing’s latest development, a web-based portal to give employers easy access to information which allows them to manage learner development.

To download the speeches from the event click HERE

Notes to Editors

For further information: For further information please contact either James Cameron or Fin Robertson at Consolidated on 020 7781 2381 or 07742 090218 (out of office hours).

Email: findlayr@consol.co.uk

Semta: http://www.semta.org.uk/

Semta is the employer-led skills council for Science, Engineering and Manufacturing Technologies in the UK.  The sectors it represents are:  Aerospace, Automotive, Bioscience, Electrical, Electronics, Maintenance, Marine, Mathematics, Mechanical, Metals and Engineered Metal Products and Science.  Its role is to the raise skills levels and competitiveness in the 76,000 companies and 1.9 million-strong workforce that make up these sectors.

The National Skills Academy for Manufacturing www.manufacturing.nsacademy.co.uk

The National Skills Academy for Manufacturing is dedicated to working with UK manufacturers to deliver an independent national standard for manufacturing training content, advice and delivery.  All training solutions developed and accredited by The Skills Academy possess the badge of quality against these national standards.  The National Skills Academy for Manufacturing brand is a safeguard against poor training and a beacon for security for manufacturing employers.

Key Performance Indicators

A key element in the PAC project is the use of a standard set of seven measures covering quality cost and delivery. These measures have been in use in the automotive sector for about ten years and are an agreed and consolidated set of performance indicators with a proven track record in terms of productivity improvement.

Using Quality, Cost and Delivery (QCD) as criteria, seven key measures of competitiveness are used to offer a clearly quantifiable frame of reference for supporting continuous improvement, raising the levels of customer satisfaction and greatly improving management of production.

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Part of the Skills for Business network of 25 employer-led Sector Skills Councils